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Insulation Manufacturing — Vivid Automation industrial automation project
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.INDUSTRY

Insulation Manufacturing

Continuous production lines where a process upset costs hours of product, not minutes.

What we do here

Rock wool and insulation plants run continuously, with tightly coupled stages: melting, fiberizing, binder preparation, curing and cutting. An upset in one stage propagates through the whole line.

We automate these processes with attention to stability — controlling the interactions between stages so the line holds its operating point rather than chasing it.

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.CAPABILITIES

What we cover

01
Binder preparation
Dosing, mixing and delivery control with recipe handling and consumption tracking.
02
Fiberizing & curing
Process control and monitoring across fiberizing, curing ovens and temperature profiles.
03
Filtration & extraction
Dust and fume extraction, filtration control and emissions monitoring.
04
Material handling
Conveying, cutting, stacking and packaging integration at line speed.
05
Line coordination
Stage-to-stage coordination that keeps the process stable through rate and product changes.
.IMPACT

How we impact the industry

Stable continuous running
Control tuned for the coupled process reduces the upsets that scrap long stretches of product.
Product changes handled
Recipe and rate changes executed through the control system with predictable results.
Emissions under control
Extraction and filtration monitored as part of the process, not as an afterthought.

Other industries

Automation & Automotive → Food & Beverage → Energy & Power Generation → Mining & Bulk Material Handling → Metal Smelting → Recycling Plants → General Machinery →

Tell us what the plant needs to do.

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